Konstruktions- und Installationsanleitung für Druckluftlager
Typische Konfiguration: Druckluftbuchsen gleiten wie Luftbuchsen über die Welle. Der einzige Unterschied besteht darin, dass die Druckluftbuchsen beidseitig an der Welle festgeklemmte Stirnringe aufweisen, um zu verhindern, dass sich die Druckluftbuchsen linear bewegen. OAV-Montageblöcke können zum Halten der Druckluftbuchsen verwendet werden. Wenn ein vom Kunden entworfenes Gehäuse verwendet wird, beachten Sie unbedingt die unten aufgeführten Richtlinien für Luftbuchsen. Luftlagerhersteller
Wenn die Welle mit einem Antriebsriemen gedreht wird, ist es am besten, zwei Axiallager pro Welle zu verwenden, um dem Drehmoment entgegenzuwirken. Der Antriebsriemen sollte immer zwischen den Druckluftbuchsen platziert werden. Wenn dies nicht möglich ist, halten Sie den Riemen so nah wie möglich an der ersten Druckluftbuchse. Statische Gleichungen können verwendet werden, um den Lastbedarf an jeder Druckbuchse zu bestimmen.
Die folgenden Diagramme zeigen zwei gängige Beispiele, wobei F1 die Spannung vom Antriebsriemen ist, F2 und F3 die auf die Buchsen wirkenden Kräfte sind und d1 und d2 die Abstände von der Mitte des Riemens und den Druckluftbuchsen sind:
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Konstruktions- und Installationshandbücher
- Rollenluftlager
- Schubluftlager
- Luftbuchse
- Flache Luftlager
Abbildung 1. Der Antriebsriemen zwischen beiden Druckluftbuchsen. Dies wird empfohlen, da die Spannung am Riemen auf beide Druckluftbuchsen verteilt wird, wie in den folgenden Gleichungen gezeigt.
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F3 = F1 * d1 / (d1 + d2)
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F2 = F1 * d2 / (d1 + d2)
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Angenommen: d1 = d2:
F2 = F3 = 0,5 * F1
Abbildung 2. Der Antriebsriemen außerhalb der beiden Druckluftbuchsen. Diese Konfiguration funktioniert am besten mit einem kleinen Abstand d1 und einem langen Abstand d2. Die entsprechenden Lastgleichungen sind unten.
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F2 = F1 * (d1 / d2 + 1)
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F3 = F1 * d1 / d2
.
Betrachten Sie den Abstand zwischen der Buchse und dem Stirnring als vernachlässigbar. Der Stirnring wird gegen die reibungsfreie Oberfläche der Druckbuchse gelegt. Sobald die Luftzufuhr eingeschaltet ist, entsteht ein kleiner Spalt. Daher kann die Gesamtlänge des Schubbuchsensystems durch die folgende Formel bestimmt werden:
Länge des linken Kragens + Länge der Druckluftbuchse + Länge des rechten Kragens
Housing Installation
The three methods of housing installation are epoxy, O-rings, or a light-press fit. OAV mounting blocks allow for the epoxy
and O-ring methods of installation. In most cases it is recommended to design using O-rings, because O-rings have self-
aligning features that can be readjusted.
Designing With Epoxy:
If epoxy is used, make sure that the epoxy grooves on the bushings can be accessed with a syringe.
Designing With O-rings:
If O-rings are used, make sure to use the appropriate bore size and tolerance. OAV can also provide this information.
Designing With The Light-Press Fit Method:
If a light-press fit method is used, make sure to use the recommended bore size and tolerances. OAV can also provide this
information.
Other Considerations:
Air bushings rely on the straightness of the shaft. Design so that the deflection/displacement of the shaft is minimal.
Installing bushings with O-rings:
1) First do a quick visual inspection to ensure that there are no sharp edges in the bore of the mounting block. The o-rings
provide a very tight fit and if they get damaged, they will not work properly.
2) Lubricate the O-rings and surfaces with alcohol.
3) Press-fit the bushing inside the mounting block.
4) Insert the shaft and apply the air pressure. 30 PSI is enough to test the bushing without any load being applied.
5) Use proper alignment. If two shafts are used side-by-side, it is best to use gages to assure that the shafts are at an equal
distance from both ends. Parallelism is crucial for optimal performance of the air bushings.
Installing Bushings With Epoxy:
1) Clean the surfaces with alcohol.
2) Slide the air bushing into the mounting block, and the shaft into the bushing.
3) Align the shaft(s) with the best parallelism possible. If two shafts are used side-by-side, it is best to use gages to ensure
that the shafts are at equal distance at both ends. Parallelism is crucial for the performance of the air bushings.
4) Turn the air supply on at 30 PSI and do not apply any load to the bushing.
5) Use a syringe to apply the epoxy through the syringe holes on the mounting block until the epoxy fills the epoxy grooves
on the bushing. Make sure that the air port on the bushing lines up with the air port on the mounting block.
6) Keep the air supply on at 30 PSI until the epoxy cures.
7) Epoxy installation should only be performed after shaft alignment is confirmed
Installing Bushings With The Light-Press Fit Method:
1) Clean the surfaces with alcohol.
2) Light-press fit the air bushing into the mounting block, and the shaft into the bushing.
3) Align the shaft(s) with the best parallelism possible. If two shafts are used side-by-side, it is best to use gages to ensure
that the shafts are at equal distance at both ends. Parallelism is crucial for the performance of the air bushings.
4) Make sure that the air port on the bushing lines up with the clearance hole on the mounting block.
5) Install the air fitting directly into the air bushings as shown above.
Shaft and Face Collar Installation
1) Clean shaft surface with alcohol and a lint free cloth. Check for any surface imperfections. Shaft surface finish should
be 16 RMS or better.
2) Insert shaft in bushing with operating air on.
3) Clean face collar working surfaces with alcohol and a lint free cloth. Check for any surface imperfections.
4) Install first face collar in position on the shaft and tighten firmly.
5) Install second face collar on the shaft, press against the graphite thrust face with the operating air on, and tighten firmly. Gap will be set automatically by running air.
Mounting Alignment:
Mounting blocks should be installed in their permanent position after shaft install or secured loosely during shaft
installation. This will allow alignment adjustment between the block, O-ring compression, and running air. Mounting
blocks should be secured firmly after shaft installation and alignment is confirmed.
Temperature Controlled Thrust Air Bearings:
The temperature control bearings have three ports – the center port for bearing operating air, and ports on either side the
inlet and “exhaust” of temperature control fluid. Operating air and temperature control fluid do not interact withing the
bearing. Any fluid can be used, but air is most common. Operating air inlet and circulating fluid inlet should be
independent feeds to control pressure, flow, and temperature as needed.
Extreme Temperature Conditions
At temperatures below freezing, water will be drawn out of the air and can crystallize internally, impeding flow and
degrading performance of the bearing. This crystallization can occur in both operating air and temp control fluid when air is
used. Severity and likelihood of occurrence are dependent on severity of temperature, operating pressures, flows, ambient
humidity. This can be counter acted by using:
1) An in-line air heater
2) Compressed air dehumidifier
3) Pure compressed gas, such as helium or nitrogen (where practical), due to the homogenous state lacking water
contamination.
At high temperatures, maximum exposure temperature is dependent on application and precision needs, and control may be
aided with refrigeration of air and circulating fluid.